We provide complete solution to Guar gum plants from liquid processing to powder packing phase.
We are in process design, manufacture & supply of Guar gum plant, equipments, machineries & project for the system containing grain handling, washing, hydration, flaking, grinding, drying, refining, blending & packing.
The most significient charasteristics of our plant are as follows.
We are offering high quality Guar Gum Plant and equipments which are widely used in the Guar gum process. The plant has been configured and designed in such a way that minimum work force will require at minimal heat. The guar split will be fed in to the pneumatic system to feed in to the turbo screen. The turbo screen is suggested at the high of plant and screening will be employed for the removal of foreign matter. This screened material will be stored in a storage hopper. Afer this guar splits will fall from the screens by gravity to the storage hopper, which is configured below the screen. From storage hopper material can be taken in to double cone mixer as and when required by gravity for the rehydrating of guar splits.
All the rehydrated guar split will be sent to the hopper of Flakers at a time by gravity. Flakers will crush the guar splits and crushed guar splits will go into the ultrafine grinder at the uniform rate.
Ultrafine grinder is proposed for the grinding of crushed guar splits. This grinder has ability to grind the material without generating too much heat. Material will be fed into the dryer. Oil will be the media to convey the heat and deliver to the air. This hot air will take the material into the dryer line where actual drying will take place. Attached cyclone system will separate the material and hot air. To heat the oil Thermal boiler will be used.
This material will be sold as a premium product. Oversize of the centrifugal screen will be screened through turbo screen to separate another grade in terms of particle size followed by additional screening. The oversize will be screened through another turbo screen to separate another grade. Oversize will be passed through another grinder. The material will be passed through another screen. Oversize will be recycled to the same grinder. Final material coming out from all the screens are separated by gravity & finally products will be tested and packed.
The loading/unloading and the packing of the final product can be put totally into atomation.
Backed by the rich experience and a competent team of professionals, we are able to offer Guar Gum Plant. The offered range of guar gum plants is suitably inspected in varied characteristics to ensure its adherence with the highest quality norms and standards. Along with this, the offered range of guar gum plants is available in different designs, shapes and sizes in accordance with the diverse requirements of esteemed clients.
Process of Guar Gum Plant:
It is very important to select guar split in this process. The spilt is screened to clean it and then soaked to pre-hydrate it in a double cone mixer. The Pre-hydrating stage is very important because it determines the rate of hydration of final product. The soaked splits, which have reasonably high moisture content, are passed through a flaker. The flaked guar split is ground and then dried. The powder is screened through rotary screens to deliver required particle size. Oversize particles are either recycled to main Ultra fine or reground in a separate regrind plant, according to the viscosity requirement.
This stage helps to reduce the load at the grinder. The soaked splits are difficult to grind. Direct grinding of those generates more heat in the grinder which is not desired in the process as it reduces the hydration of the products. Through the heating, grinding, and polishing process, the husk isseparated from the endosperm halves and the refined Guar Gum split is obtained. Through the further grinding process, the refined Guar split is then treatrd and converted into powder.
The split manufacturing process yields husk and germ called "Guar Meal", widely solid in the international market as cattle feed. It is high in protein and contains "Oil and Albuminoids", about 50% in germ and about 25% in husks. The quality of the food grade guar gum powder is defferent grades and qualites of guar gum by particle size, the viscosity generated with a given concentration, and the rate at which that viscosity more slowly, They may achive a reasonably high viscosity, but will take longer to achieve. On the other hand, they will disperse better than finemesh, all conditions being equal. A finer mesh, like a 200 mesh, requires more effort to dissolve. The plants supplied by us are capable of most of the grades of Guar Gum from split.